Industrial Cleaning Equipment Types, Advantages, And Considerations
Industrial cleaning equipment is used to improve the speed, efficiency, and effectiveness of cleaning processes, whether applied to parts, containers, tools, and other items used for various industrial and commercial purposes. This is accomplished through many different capabilities, which will vary based on the individual equipment unit or tools.
Some forms of industrial cleaning equipment will be more robust and powerful versions of conventional household cleaning devices. This can include handheld or hand-operated devices, which make the process of cleaning much speedier and more thorough.
In general, these cleaning equipment options will still require a certain level of manual operation. This equipment is therefore better suited to smaller jobs where intensive cleaning or sterilization is not required, and where potential exposure to hazards such as extreme temperatures and harsh cleansers are not a risk.
Industrial cleaning equipment can also describe tools used for cleaning industrial facilities and large spaces. It may also refer to equipment used to carry out more specialized or professionally performed cleaning services. Examples of this equipment are high-power vacuums, steam cleaning systems, pressurized washers, and motorized shampooers and waxers.
Other types of industrial cleaning equipment will consist of larger, more complex, and heavy machinery. This equipment will automate much of the cleaning process. Machinery-based industrial cleaners and washers may be used for mechanical scrubbing, chemical-removal of residue, or a combination of these and other cleaning methods.
Machinery-based industrial cleaning is most frequently utilized by companies where regular removal of tough residues and contaminants is required. They are also employed where frequent sterilization of parts is needed or where especially delicate parts must be passively or chemically cleaned.
Overall, industrial cleaning equipment is specially designed to automate and isolate as much of the cleaning process as possible. This ensures that cleaning cycles are fast, consistent, and effective throughout. Such equipment relies on computer controls and set programs to minimize the degree of variables and also reduce labor requirements.
By isolating and containing the cleaning and drying cycles, as well as loading and unloading, this equipment helps to reduce manual oversight as well as any associated safety risks for the operator.
Harsh solvents and other cleaning liquids, high-temperature washing and drying cycles, and motorized parts contribute to an entirely hands-off process. These capabilities make it possible to achieve a thorough clean without compromising the safety of the operator or impacting other equipment and areas of the facility.
Keeping these components isolated also helps to maintain the integrity of the process. Once parts, containers, and tools are cleaned through a machinery-controlled wash cycle, they will better ensure the purity and integrity of whatever they are applied to and wherever they are used.
Safety and integrity assurances are furthered by the speed of the process, which contributes to less downtime for manual cleaning, faster equipment rotation, reduced job turnaround, and speedier part change-outs.
These advantages and others have contributed to the broad adoption of industrial cleaning equipment by many industries.
Companies that use any type of paint, ink, pigment, or other substances used for coloring, staining, dying, or finishing will often utilize industrial cleaning units to remove residue from tools and vessels. Ensuring the cleanliness of these resources is important for maintaining product integrity as well as smooth operation of all equipment. This is the case whether dealing with printing press cylinders, spray-guns and painting nozzles, mixing vessels, or a range of tools and parts.
Insufficient cleaning of any such parts can amount to costly issues at multiple stages of production and fulfillment. Industrial cleaning equipment prevents this through the use of solvents, heated and pressurized liquids, mechanical scrubbers, and other features that are effective at removing highly-pigmented or stuck-on residues.
These same capabilities are put to use by companies that process, store, and transport foods and beverages, cosmetics, pharmaceuticals, and other substances where product consistency and safety must always be maintained.
These companies are often dealing with small particle, highly viscous, or sticky residues, which can be tough to remove through manually operated cleaning methods. That issue alone creates a valid need for automated industrial cleaning equipment. When industrial-size volumes of product are being manufactured and contained, the necessity of a high-speed, highly efficient cleaning solution is even more apparent.
Industrial cleaning equipment can be applied to the needs of other producers and manufacturers as well. Individual units vary greatly and are often catered to the requirements of a specific industry or even an individual facility.
Machinery-based industrial cleaning units fall into a broad range of subcategories. They are mainly differentiated by their capabilities and the types of products and tools they will clean.
Ultrasonic cleaners, for example, will clean industrial equipment and parts through a gentle but effective method that uses special liquid and high-frequency vibrations to loosen residue and particles at a molecular level. Other systems may use solvent emersion to gain similar results.
Vessel washers and container cleaning machines are other common types of cleaning equipment. They are relied upon across a range of industries. These units deal with the cleaning and sterilization of various containers used for the mixing, storage, transport, and distribution of liquids and small particle solids.
Tank cleaning equipment, in particular, is designed for washing larger vessels, such as mixing vats, IBC totes, barrels, and high-volume containers. This equipment accounts for the specific dimensions and materials of a container and uses a series of tools to efficiently clean, flush, and sterilize the interior and exterior.
Drum washing machines perform a similar function, as do bucket washers and tank cleaners, which are scaled-down and more manually operated versions of large container cleaning machinery.
Implementing such a solution will require some careful consideration in terms of facility limitations, cleaning requirements, operational necessities, and other factors. Accounting for them will better ensure a higher return on investment once such machinery is put to work.
Authorized equipment distributors and machinery manufacturers can provide vital assistance in the selection process. The right choice of provider will ensure that implementation suits the specifics of a facility and all operations. It will also ensure reliable access to complete support and upkeep resources needed over the lifespan of the equipment.